Lighting Components: Thread Precision & Aesthetics

The Alliance of Fine Engineering and Design

In the high-end lighting sector, plastic must not only be functional, it must be beautiful. We produce trim and fastening components that meet the dual requirements of both designers and installers.

Our specialty? Revolution parts (rings, flanges, diffusers) integrating high-precision threading and uncompromising surface finishes.

1. Mastery of "Fine Pitch Threads" and Unscrewing

Successfully molding a plastic thread on a thin ring is a technical challenge. A single flash or oval deformation and the part is unusable.

We master advanced molding techniques for these geometries:

  • Automatic unscrewing molds: For high-volume production, our tooling integrates rotating mechanisms (hydraulic motors or racks) that unscrew the cores before ejection. This guarantees a perfectly formed thread, without any parting lines that would break the pitch.
  • Assembly precision: We guarantee smooth screwing (constant tightening torque) to facilitate the final assembly of the lighting fixture, even on very fine metric pitches (e.g., M20x1, M40...).

2. Exemplary "Aesthetic" Finish

On a lighting fixture, the retaining ring is often a visible part. It must present a look as high-quality as the glass or metal it accompanies.

  • Zero visual defects: We optimize injection points (often sub-gates or pinpoint gates) so they are invisible once the part is assembled.
  • Surface finishes: Our molds are mirror-polished to achieve high-gloss parts (Piano Black, Pure White) or textured via chemical graining for matte finishes that are silky to the touch.
  • Absence of sink marks: Thermal management of the mold to avoid surface hollows, even directly above internal ribs or threading.

3. Technical and Optical Materials

The choice of material is crucial for long-term durability against the heat of the light source (LED or other) and for light diffusion.

  • Temperature Resistance (GWFI): Use of self-extinguishing thermoplastics (V0) meeting building fire safety standards (Glow Wire Flammability Index).
  • Optical Polymers: Processing of PMMA (Acrylic) and Polycarbonate (PC) for transparent or diffusing rings, with extreme attention to cleanliness to avoid black specks.

4. Typical Applications

We primarily work on structural and decorative elements:

  • Clamping rings for spots and downlights.
  • Finishing flanges.
  • Design cable gland nuts.
  • LED profile covers and end caps.

Developing a new lighting range?
The quality of your finish depends on the quality of your molds. Send us your 3D files to validate thread feasibility and define the most cost-effective demolding strategy.

NEWS

3-axis CNC machining center with 8-tool changer for plastic prototyping and tooling

New Machining Center: LGR Design Studio Strengthens its Workshop

The fluidity between design and production is at the heart of our partnership with LGR Design Studio.…

Reverse Engineering in Plastic Injection

Reverse Engineering: Part Duplication & Reconstruction

Do you have a plastic part without its original blueprint? Do you need to improve a design or restart…

Plastic Chocolate Molds Manufacturers

Plastic Chocolate Molds Manufacturer: Crafting the Perfect Treats

Chocolate has been a popular treat for loads of years, and because the chocolate enterprise has grown,…

Exploring the Chocolate Packaging Industry in Belgium

Exploring the Chocolate Packaging Manufacturer in Belgium

Belgium has gained worldwide recognition for quality chocolate, which represents a combination of culinary…

PARTNERS