Reverse Engineering: Part Duplication & Reconstruction

Do you have a plastic part without its original blueprint? Do you need to improve a design or restart production based on an existing object?

We offer a complete reverse engineering service to reproduce or optimize your industrial parts, even the most complex ones.

The principle is simple: we scan your existing part in 3D with high precision to generate a faithful digital model. This model is then reworked in CAD (Computer-Aided Design) and optimized according to your technical or functional constraints.

Why does production stop?

In the life of a factory, it frequently happens that a production line is blocked by the absence of a simple plastic component.

  • Critical Stockout: The part is out of stock, and the original manufacturer no longer exists.
  • Worn or Broken Part: You have a damaged physical sample, but no file to manufacture a new one.
  • Lost Files: The 2D or 3D blueprints of the part have disappeared from your archives.

Faced with this, Reverse Engineering allows you to start from a "digital blank slate" using the physical part as the single source of truth.

Beyond Scanning: Part Engineering

Many think that simply "scanning" is enough to get a perfect part. This is false. A scan captures the object "as is," including its defects. To get an industrial part, we must reconstruct it.

STEP 1: Metrology Acquisition (The Scan)

We use structured light or laser scanners.
The result: A "point cloud" of the part. It is a digital fingerprint accurate to the micron, but it also contains the defects of the used part (scratches, warping).

STEP 2: CAD Reconstruction (The Brain)

This is where our expertise comes in. We redraw the part by converting the point cloud into perfect mathematical surfaces.
Smart Correction: If your model part is bent, we don't copy the defect. We reconstruct the perfect theoretical geometry so that the new part is fully functional.

STEP 3: The Final File

Once the reconstruction is validated, we deliver the 3D files (.STEP) and 2D drawings. These files are ready to launch the manufacturing of a new mould or for machining.

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